Product Introduction:
Product name: Fully automatic computer panel saw
Product model: MJ330P
Workflow: Import the cutting order and size into the system - the material calculation software automatically generates the required cutting information - the material calculation software optimizes the combination based on the generated cutting information - the system generates a cutting diagram ---Generate corresponding documents (such as picking lists, remaining material storage orders, etc.) and generate corresponding barcode information----cutting data enters the electronic cutting saw----electronic cutting saw----prints the barcode ----Attach barcode---flow to the next process
Features:
1. Automatically detect the cutting length of the board, automatically adjust the sawing time according to the cutting specifications, shorten the sawing cycle and improve work efficiency;
2. It has a built-in plate optimization function. You can directly copy the data to a USB flash drive or import it remotely by connecting to wifi. After receiving the material bill, you can directly disassemble the bill of materials and automatically calculate the number of panels that need to be cut, making it convenient for procurement and planning of panel procurement. Reduce waste and surplus;
3. The board optimization software automatically optimizes the size of the cutting board, automatically generates cutting diagrams, improves board utilization, and automatically imports the optimized data into the cutting saw control system. It can simultaneously print barcode labels to facilitate back-end process identification and docking. Back-end CNC equipment;
4. Automatically feed the board, automatically position the cutting size according to the cutting requirements, automatically push out the board after cutting the previous one and position the size of the next board to be cut, and continue cutting. The feeding adopts imported planetary reducer and grinding grade gear and rack to perform precise positioning and precision compensation, and the error can be as low as ±0.15mm;
5. The saw truck runs smoothly on the linear precision guide rail and automatically moves forward and backward for cutting. The guide rail is installed close to the "U" shape of the machine body. It has excellent straightness and does not need to adjust the machine. The large and small saw blades are forward and backward, the cutting edge is smooth, and the edge sealing effect is good.
6. The whole machine weighs 6 tons, the steel plate on the fuselage table is 25mm thick, and the frame is not easily deformed. It is not easy to generate vibration during the automatic sawing process, and the machine body is stable to ensure the accuracy of the machine saw.
Applicable scope:
It is suitable for custom cabinets, wardrobes, paint-free doors, cutting materials, paint doors, plastic doors, furniture, home decoration, woodworking decoration, wooden crafts, wooden doors, screens and other industries.
Machinable materials:
All kinds of solid wood, particle board, ecological board, MDF and other non-metallic materials.
Product Advantage:
1. For parameterized input of size, simply input the dimensions required for cutting (such as length, width, and quantity) into the touch screen of the machine. After placing the plate, start the machine to run automatically and the input size and quantity can be cut out. No manual intervention is required during the cutting process, just wait for the material to be discharged, low labor intensity and safe;
2. The machine automatically clamps the plate for positioning and cutting, controlled by a high-precision servo system. It is equipped with an imported planetary reducer and a grinding-grade rack and pinion transmission. The positioning error is as low as ±0.02mm, and the sawing error is as low as ±0.15mm. The accuracy is very high. Accurate, providing convenience for subsequent workstations.
3. The main saw sawing motor is 15KW, with high power, sufficient horsepower, and powerful cutting. When cutting, the saw truck runs smoothly on the linear precision guide rail without jumping edges, layers, or saw burning. The saw base has been dynamically balanced and rotated through testing to ensure smooth operation.
4. The whole machine is reinforced and welded with high-quality steel. The thickness of the main machine table steel plate is 25mm. The whole machine weighs 6 tons. It can withstand the heavy pressure of the plate and is not easy to vibrate during high-speed cutting. It is solid and stable, ensuring that the body does not deform and has excellent performance for a long time. cutting accuracy.
5. There is no need to hire a professional cutting master for cutting materials. General workers can start cutting materials after simple training, eliminating reliance on skilled workers and solving problems such as difficulty in employment and recruitment for enterprises.
Technical Parameters:
型号: MODLE | MJ-330P | ||
锯切长度 Max.Cutting lenght | 3300或2700MM(议定) | 副锯片外径 Vice saw blade diameter | 180mm |
锯切厚度 Max.Cutting thickness | 100MM | 副锯轴直径 Sub shaft diameter | 30mm |
定位方式 Positioning method | 自动Automatic | 副锯转速 Secondary saw speed | 6100r/min |
定位精度 Positioning accuracy | ±0.02mm | 送料速度 Feeding speed | 0~120M/min |
锯切精度 Cutting accuracy | ±0.15mm | 机械手伺服电机 Mechanical hand servo motor | 1.5kw |
主锯电机功率 Main saw motor power | 15kw | 锯切速度 Cutting speed | 0~80M/min |
主锯片外径 Main saw blade diameter | 400mm | 回程速度 Return speed | 0~120M/min |
主锯轴直径 Main shaft diameter | 60mm | 空气压力 Air pressure | 0.6-0.7MPA |
主锯转速 Main saw speed | 5100r/min | 机床外形尺寸 Machine tool dimension | 5500MM×6100MM |
锯车伺服电机功率 Saw car servo motor power | 1.5kw | 净重 Net weight | 约5800KG |
总功率 Total power | 22kw |
Item | Devices name | Reference Pictures | Descriptions |
1 | 20'' PC control system | 1. Easy operation, safety & reliable. 2. Which has complete operating hints and troubleshooting guide functions. 3. It’s cutting plan can edit manually; can simulate or execute cutting plans. 4.Can compatible with bar code manage software or factory automation software. | |
1 | Cutting optimization software and laber Printer | Optimization software: Automatically generate the optimazation sawing solution, can save personal calculation time and enhancing material utilization efficiency, which can save labor cost, material and inhance the efficiency. | |
2 | PLC | Japan Mitsubishi PLC control system. | |
3 | Side aligning device | Fix cutting panel width side, control panels not move or shake when sawing, ensure width sawing precision. Pressure can be adjusted according to difference thickness, weight and material, ensure the precision of sawing dimension. | |
4 | Main steel frame | Main surface bending by 22mm thick steel, adopting advanced CO2 gas shielded arc welding technology, ensure frame non-deformation, high efficiency and stable quality. | |
5 | Lubricating system | Auto lubricating for machine body, very convenient, can prolong the machine’s service life and keep good accuracy | |
6 | Saw blades | 1). Two saw blades ensure cutting precision. 2). Main saw blades 20HP, max cutting thickness: 100mm. 3). Saw blades gears: Germany SKF; 4). Sawing motor: TAIWAN SANYE; | |
7 | Saw carrier | 1). Driven by imported TAIWAN FENGMAO high-precision rack & pinion, stable movement, ensure cutting precision. 2). Saw carrier pull back position automatically controlled base on next cutting length, Which reduce unused moving time and greatly improve efficiency. 3). Max cutting speed reach to 100m/min. | |
8 | Loading system | Air floating loading table,avoiding board scratching and assuring smoother board movement, suit for heavy and big type wood panel. | |
9 | Feeding gripper | Equip 7pcs pneumatic holding gripers, can gripe the panel steadily, highly reduce labor intensity, and greatly improve production efficiency, Min holding panel size 45mm. | |
10 | Structure | The bed has been precisely calculated to ensure the operator's material turning speed and positioning accuracy, which is more than twice that of peer equipment without any error. The high-rigidity body structure is designed and passed. Material stress analysis and fire treatment make the precision of the machine permanent and not deformed. |
Q1. Are your trading company or factory?
A1. We are factory with more than 20000m2 workshop located in Shunde Dist., Foshan, Guangdong, China.
Q2. What machine can you supply?
A2. Our main machines are computer beam saw, edge banding machine, cnc drilling machine, cnc router machine etc.widely used for panel furniture production.
Q3. What is the payment term?
A3. T/T 30% in advance and balance before shipment, LC or by negotiation.
Q4. What is the delivery time?
A4. Normal 380V voltage is 15-30 days, other voltage is 30-45days.
Q5. What is the guarantee?
A5. 12 months for the whole machine. Within 12 months under normal use and maintenance, if something is wrong with the machine, you will get spare part for free. Out of 12 months, you will get spare parts at cost price.You will also get technical support and service all the lifetime.
Q6. Can you support the pre-sales service before confirm the order?
A6. Yes ,you will get experienced pre-sales engineer to support, not only including machine and auxiliary selection but also electrical ,air, machine layout in factory ,etc.
Q7. What is the after sales services?
A7. you will be able to get free training advice towards our machine in our factory. You will also get free suggestion and consultation, technical support and service by online tools. We can also send our engineer to your factory, but need you take charge of all travelling cost and labour cost.
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